BRUCKNER STENTER MACHINE PDF

Assistant Operator for stente machine Checklist Before Production Operator must check the following items before finishing, re-finishing, heat setting and stretching process in Stenter machine process: Machine parameters are set according to program. Required manpower is available for feed side and delivery side. Required chemicals are available. Batch for Feed side is set. Lead cloth is guided up through passage point to operator station. Empty trolley is set at delivery side.

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Assistant Operator for stente machine Checklist Before Production Operator must check the following items before finishing, re-finishing, heat setting and stretching process in Stenter machine process: Machine parameters are set according to program. Required manpower is available for feed side and delivery side. Required chemicals are available.

Batch for Feed side is set. Lead cloth is guided up through passage point to operator station. Empty trolley is set at delivery side. The finishing procedure begins with the calculation of solution amount for a particular batch. Suppose, we have kgs of fabric, which are to be finished, and for that we need to prepare the solution. Operation Procedure Chemicals are measured using the electronic balance and taken in buckets separately.

Chemicals are diluted with hot or normal water based on the references of the chemical literature provided by the chemical company. Then water is added to get the target solution. Chemicals are stirred for five to seven minutes by the electrical mixer impeller in the mixing tank and then send to the machine through.

Then operator will run 1-meter fabric as a trial run to check the parameter s , softness and hardness, shade match, etc. A small piece of fabric from that trial portion is given to the shift in-charge to check the parameter s. If the trial fabric matches with the customer-approved sample then production officer decides to go for the bulk production and operators starts the machine for production.

For the bulk production chemicals solution is prepared using the formula mentioned above and poured into the chemical trough. The capacity of each tank is litre.

Product Quality Check Shade Check: During the processing of bulk production of any batch, operator checks the shade in the Stenter machine process. If any deviation is detected he informs the responsible shift officer who takes the necessary action to overcome the problem. If the officer fails to rectify the problem he informs the department head who finally gives the decision.

Stop the machine to identify whether these faults are occurring due to machine faults i. If any spot on the fabric, which is not resulted from the previous process, is detected during processing, it indicates that the sequence of chemical pouring in the mixing tank is not correct which resulted in bad chemical reaction.

If this happens, the process should be immediately stopped and responsible officer should be informed for investigation. Width Check in Stenter Machine Process: Measure fabric width by using a measuring tape and compare it with the required width that is mentioned by production officer on the batch card or program. Adjust the machine by straightening the courses line of the fabric for checking the bowing and slanting. Pin Setting Check in Stenter Machine Process: Check at the delivery side whether the selvage of fabric is detached from pin and for minimum of 0.

Sample Tests 1-meter sample is cut from each batch during processing and are sent to the Q. Department for lab testing. After all necessary testing, the results are recorded on the Q.

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